Pyrolysis Oil – Renewable fuel and chemical feedstock

Pyrolysis oil is a liquid energy carrier produced through the thermochemical conversion of biomass or plastic waste.

It represents one of the most important output streams of pyrolysis systems, enabling the transformation of waste into usable energy and chemical resources.

Versatile applications

Pyrolysis oil can be:

  • refined into transportation fuels

  • used as a substitute for fossil-based fuels

  • processed into chemical feedstocks

  • integrated into existing refinery infrastructure

This makes it particularly relevant for industries seeking scalable low-carbon alternatives.

Key properties

  • energy density: ~15–30 MJ/kg (depending on feedstock)

  • liquid form → easy storage and transport

  • compatible with upgrading and refining processes

  • derived from waste streams rather than primary resources

Production characteristics (feedstock-dependent)

The yield of pyrolysis oil depends strongly on the input material:

Biomass-based pyrolysis:

  • approx. 20–40% oil yield

  • indicative example (17 tons/day input):

  • → ~3–6 tons of oil per day

Plastic and rubber feedstocks:

  • significantly higher yields possible (up to ~60–80%)

  • making plastic pyrolysis particularly relevant for fuel production

Market relevance

Demand for low-carbon fuels is increasing rapidly, especially in sectors that are difficult to electrify:

  • shipping

  • aviation (via upgrading to SAF)

  • heavy industry

  • chemical production

Pyrolysis oil is positioned as a transitional and scalable solution within these sectors.

Economic potential (indicative)

Typical price ranges:

  • $300 – $800 per ton (depending on quality, upgrading level, and market)

Example (biomass case, ~17 t/day input):

  • ~3–6 tons/day

  • potential revenue: $900 – $4,800 per day

Additional upside may arise from:

  • upgrading into higher-value fuels

  • integration into chemical supply chains

Energy system relevance

Unlike many renewable energy carriers, pyrolysis oil:

  • is energy-dense

  • can be stored and transported

  • integrates into existing infrastructure

This makes it particularly valuable in bridging the gap between fossil-based systems and fully renewable energy systems.

The Satoumi advantage

Satoumi systems enable:

  • decentralized production of pyrolysis oil directly at waste sources

  • flexible processing of both biomass and plastic feedstocks

  • integration into existing industrial and energy systems

  • reduced logistics and transport requirements

This allows operators to:

Convert locally available waste into usable energy carriers

Strategic perspective

As energy systems transition, demand is shifting toward:

  • low-carbon fuels

  • circular feedstocks

  • decentralized production

Pyrolysis oil aligns with all three trends.

In this context, pyrolysis oil is not just a byproduct —

it becomes a key intermediary between waste streams and future energy systems.

Interested in becoming an early partner?

Satoumi is currently seeking pilot partners to realize the first projects and move the technology into real-world deployment.

At this stage, we are primarily looking for organizations capable of participating in early implementation, prototyping, manufacturing, or operational pilot projects.

If your organization is interested — even if the timing is not yet ideal — we encourage you to contact us.

We are happy to:

  • provide additional technical information

  • discuss potential collaboration models

  • evaluate whether a partnership is a good fit

  • place interested organizations on our early partner and deployment waitlist

We are also working toward making complete reactor systems available in the future through manufacturing and deployment partners.

If you are interested in:

  • future reactor purchases

  • licensing opportunities

  • pilot deployments

  • or future rental/leasing models

we would be glad to stay in contact and reach out once the appropriate deployment stage is reached.

satoumi-connect@outlook.com